2 LP UP SERIES
2 LP UP 3000 Robotic Automation for Edge Banding Machines
Modprocess 2LP-UP Robotic Double-Sided Edge Banding automates the tedious process of loading and unloading material from the machinery. It uses a high-performance 3-axis robot, and in total uses 4-axis control to create operational efficiency. In lines automated by Modprocess 2LP-UP 3000, only one operator is required to run the system.
Double-Side Gantry Robot Automation for Edge Banding Lines
- Works as an automatic loading and unloading
system for double-sided edge banding
machines with integrated software - All motions are servo-motor controlled
- The servo system enables the precise control of positioning, movement, and synchronization
- Automatically loads and stacks panels in an
ordered sequence, in single, double, or 3×6
matrix layouts - PLC touchscreen provides easy control of
infeed and outfeed functions - Non-stop operation with a 90° panel turning system allows for the edge-banded parts to be reloaded into the line without manually turning
Solutions for the Production Systems of Tomorrow
Automation and robotic technologies are the key to the future in industrial production. Automatic loading and unloading robot systems for double-sided edge banding machines increase the competitiveness of businesses by operating with minimal human input. It enables businesses to achieve their goals faster with more efficient, safe, and flexible production processes.
Switching to automatic loading and unloading robot systems to optimize the production processes of double-sided edge banding machines allows businesses to take steps into the future by strengthening their competitive advantages.
Continuous Improvement and Data Analysis
Automated loading and unloading robotic systems support continuous improvement in production processes. They provide comprehensive data about production efficiency through their integrated data collection capabilities. Through the aforementioned, businesses can continuously control their operations and achieve lean production.
Energy and Resource Efficiency
Automated loading and unloading robot systems optimize energy and resource usage. Its smart energy management features minimize energy consumption while also reducing operating costs. Additionally, it ensures efficient use of natural resources by preventing material waste. Both increase environmental sustainability and provide cost savings opportunities.
Modprocess Differences
- A fully synchronized 4-axis control system enables the continuous operation of the double-sided edge banding line
- Continuous communication between the robots and the HMIs catalyzes flexible manufacturing
- Innovative vacuum system requires no adjustments for differing product specifications, enabling lean manufacturing
- Innovative lift movement reduces the travel time of the robot, achieving faster production cycles
Easy Maintenance and Servicing
Modprocess’s automatic loading and unloading robot systems provide easy maintenance and service access. Their modular structure and remote monitoring features enable maintenance processes to be optimized and machine downtime to be minimized. Additionally, with expert technical support and services, businesses maintain uninterrupted production.
Global compatibility and standards
Modprocess robotic systems are designed and manufactured in accordance with international standards; this ensures global market compatibility while also ensuring product quality and reliability.
Technical Specifications
Required panel specifications (can be altered for full factory implementations)
- Panel Length: between 500-3000 mm
- Panel Width: between 300-850 mm (alternate widths are integratable)
- Panel Thickness: between 10-60 mm
- Panel Weight: maximum 40 kg
- Working Speed: 6-18 panels per minute
- Vacuum Pump Power: 7.5 Kw
- Stack height: maximum 1350 mm
- Movement: Servo
- PLC-Controlled System
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